As cloud computing simultaneously transforms
multiple industries many have wondered about how this trend will affect
manufacturing. Often characterized as “staid”, this vertical is not often cited
when leading edge technological change is the topic. This view, however, fails
to address the revolutionary nexus of cloud
computing and the manufacturing industry. Referred to
as Digital Thread and Digital Twin; these cloud driven concepts are now driving
this vertical’s future.
Digital
Thread is a communication framework that connects traditionally siloed
elements in manufacturing processes in order to provide an integrated view of
an asset throughout the manufacturing lifecycle. Digital thread implementation
also requires business processes that help weave data-driven decision
management into the manufacturing culture.
A Digital
Twin is a virtual representation of a manufacturer’s product used in
product design, simulation, monitoring, optimization and servicing. They are created
in the same computer-aided design (CAD) and modeling software that designers
and engineers use in the early stages of product development. A digital twin is,
however, retained for later stages of the product's lifecycle, such as
inspection and maintenance.
![]() |
Figure
1- The smart manufacturing
landscape
http://www.industryweek.com/systems-integration/journey-smart-manufacturing-revolutio
|
When successfully combined these processes can
deliver on the promise of Smart
Manufacturing, which include:
·
Ability to receive published data from equipment
using secure open standards, analyze and aggregate the data, and trigger
process controls back to equipment, systems of record and process workflows
across the enterprise and value chain connected via A2A and B2B open standards.
·
Autonomous and distributed decision support at
the device, machine and factory level.
·
Ubiquitous use of mined information throughout
the product value chain including end-to-end value chain visibility for each
product line connecting manufacturer to customers and supplier network.
·
Enhanced information- and analytics-based
decision making on large amounts of raw data gathered from the smart
manufacturing equipment and processes.
·
New levels of efficiency to support new services
and business models including mass customization (highly configured products)
and product-as-a-service.; and
·
Provide a broad portfolio of these advanced
capabilities to manufacturers of all sizes and in all industry sectors, at
acceptable levels of cost and implementation complexity.
Although at first glance these goals seem overly
ambitious, they are being realized today because technologies and integration
standards have come together to fuel this revolution. Required building
blocks include:
·
Smart machines and advanced robotics –These
machines recognize product configurations and diagnostic information, and make
decisions and solve problems without human intervention.
·
Industrial Internet of Things (IIoT) – Devices
with network and internet connectivity that are active participants in
event-driven, self-healing manufacturing processes integrated with open
standards that support connectivity.
·
Cloud services – On-demand information
technology services that can be rapidly provisioned and released with minimal
management effort or service provider interaction.
·
Enterprise integration platforms - Platforms
that have the ability to receive data broadcast from equipment via secure open
standards. These applications analyze and aggregate the data, and trigger
process controls, history recording, and work flows that enable business
processes across value chain systems that can then be integrated via application-to-application
(A2A) and business-to-business (B2B) open standards.
Digital Thread and Digital Twin also enable the evolution
in the manufacturing field often referred to as Industry 4.0. This next phase increases
manufacturing efficiencies while reducing both cost and time of delivery. It
brings together data, cloud computing, and cyberphysical systems in order to
deliver:
·
Industrialization where machines supported human
work;
·
Optimization where assembly lines increased
productivity;
·
Automation, where machines largely replaced
humans; and
·
Digitalization, where information technology
with its broad portfolio becomes an integral part of manufacturing.
Cloud computing has extended many benefits to manufacturing
because those businesses can now:
·
Rely more on standard cloud services allowing
them to focus on business-critical functions.
·
Reduce capital expenditures significantly
·
Relieves manufacturer of the burden to license,
deploy, and maintain baseline IT services like email, collaboration, unified
communication, and human
relation management
·
Enhance operational flexibility through the use
of rapid IT scalability
In summary, the combination of digital thread,
digital twin and cloud computing enables both smart manufacturing and Industry
4.0. If you’re company isn’t deeply leveraging all of these concepts today, you
don’t know anything about manufacturing.
This post was brought
to you by IBM
Global Technology Services. For more content like this, visit Point B and Beyond.
( Thank you. If you enjoyed this article, get free updates by email or RSS - © Copyright Kevin L. Jackson 2016)
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